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Oh, if anyone's interested .. I designed an enclosure for the KiwiSDR, with endcaps that can be 3D printed. it utilizes a Hammond 1455 series aluminum extruded case.
If anyone wants the STL files, let me know .. I'll publish them to github or something.
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flyinglotus1983another picture .. this case is much better than the Seeed Studio case, IMO. Smaller and a bit more shielding. You can print the endcaps out with conductive ABS if you're really anal about EMI.
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KiwiSDR
32
KiwiSDR
Apr 4, 2017
flyinglotus1983Hi FL. Great work. I saw your original upload of this to tinkercad.com I've also been prototyping with the 1455. Seeed is working on a metal enclosure but I don't know what the schedule is.
I had best reduction of RFI/EMI by grounding the Beagle to the case via metal standoffs. Consider using star washers to help guarantee electrical connection. Note that the standoff near the Beagle SD card slot needs to be non-conductive nylon because otherwise one of the SD traces/pads might get shorted to ground by the 4.5mm width of the typical standoff. I had much worse SDR noise by grounding the antenna SMAs to the case. Just drill some large (~ 14mm diameter) holes in the end plates and leave the connectors floating. The other reason to do this is because those SMA connectors don't have a lot of mechanical bonding strength to the Kiwi PCB. So you may not want to put possible stress on them by a rigid attachment to the case.
I found that the nice looking anodized finish of these enclosures is actually non-conductive and you may want to grind it off at the mating surfaces for best performance (a good task for that old Dremel tool you got for Xmas 15 years ago and never use).
The final thing I did was add one of those tiny, quiet 3.3V fans inside. You can terminate the fan leads in a Grove compatible connector and plug it right into the BeagleBone Green. Remember that there is 5V at > 1A going into the Kiwi, so that's about 5 watts into a closed box. Not a great thermal situation. Be sure to add some additional airflow slots to the end plates.
KiwiSDRI didn't upload anything to tinkercad. If you saw the same exact case design on there, it was probably the guy that I sold my KiwiSDR and enclosure to.